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Develop competencies to plan, execute, report, and follow up on internal audits for Automotive Quality Management Systems (QMS) in compliance with IATF 16949:2016 and ISO 19011:2026, applying a process approach and risk-based thinking.
Evaluate system, manufacturing process, and product audits through objective evidence, audit trails, Customer Specific Requirements (CSR), and Core Tools consistency.
Updated to ISO 19011:2026, current 2026 IATF SIs/FAQs, and Rules 6th Edition.
Personnel in Quality, Engineering, Process, Manufacturing, Production, APQP/New Product Introductions, Supplier Quality, Supervisors, Managers, internal auditors, and staff responsible for the QMS.
Competencies to Develop: Audit planning and execution, process approach, sampling, audit trails, objective evidence, findings writing, follow-up, and evaluation of CSR/Core Tools.
Module 1. Current IATF 16949 Framework and Supporting Documents: IATF 16949:2016, ISO 9001:2015/Amd 1:2024, current SIs/FAQs, CSR, IATF Rules 6th Edition, and reference to IATF Auditor Guide 5th Edition.
Module 2. Process Approach and Internal Audit Requirements: COP (Customer Oriented Processes), support and management processes; interaction, indicators, risks, and IATF requirements for competency and internal audits.
Module 3. ISO 19011:2026 – Audit Fundamentals: Principles, program management, program risks and opportunities, competency, independence, and auditor professional conduct.
Module 4. Risk and Performance-Based Audit Program: Priorities, frequency, process changes, customer complaints, process performance, previous audits, shifts, and relevant processes/functions.
Module 5. Audit Planning and Preparation: Objectives, scope, criteria, audit team, document review, sampling, checklists, and process-oriented questioning.
Module 6. Audit Execution: Opening meeting, interviews, observation, traceability, sampling, objective evidence, audit trails, and shop-floor execution verification.
Module 7. Required IATF Audits: QMS audit, manufacturing process audit, and product audit; purpose, approach, evidence, and application differences.
Module 8. Cross-Functional CSR and Core Tools Audit: Requirements → Flowchart → PFMEA → Control Plan → MSA/SPC → PPAP; special characteristics, work instructions, and records.
Module 9. Findings, Reporting, Corrective Actions, and Practical Exercise: Writing findings (requirement-evidence-gap), reporting, and closing; corrections, root cause analysis, corrective actions, and effectiveness; on-site company audit practice and final assessment.
Strengthen internal auditor competency to detect real implementation gaps.
Evaluate processes with a risk-based approach and generate solid audit findings.
Verify effective corrective actions prior to customer or certification audits.
Technical references: IATF 16949:2016 + current SIs/FAQs, ISO 9001:2015/Amd 1:2024, ISO 19011:2026, Rules for Achieving IATF Recognition 6th Edition, IATF Auditor Guide 5th Edition, applicable CSR. (Note: IATF 16949 2nd Edition is currently under development, with planned publication by IATF for mid-2027).